Upstream Equipment for Aluminium Extrusion
Kautec supplies upstream equipment designed to prepare billets and logs for a controlled and efficient aluminium extrusion process. Our solutions include billet handling systems, log heating units, automatic loading equipment, and material cleaning setups that support stable temperatures, accurate movement, and consistent production flow.
With dependable automation and energy-efficient technology, Kautec upstream systems improve extrusion readiness, minimise downtime, and help achieve reliable and high-quality output for modern aluminium extrusion lines.
Our Upstream Equipment for Aluminum Extrusion
Log loader
Description
The log loader moves logs towards the logs furnace and introduces them to it.
- Chain type
- Gravity type
- Single or double loading
- Robust structure
- Visual process control
- Simple maintenance
LOG WASHER
Description
Surface cleaning of the aluminium log to improve the heating process inside the furnace, log by means of two systems:
- Orbital log brusher
- By water
LOG HEATING FURNACE
Description
The Log Heating Furnace heats logs transported by the pusher from the Log Loader. We have developed four units that incorporate different heating technologies:
- Kautec Conventional: traditional gas furnace with the possibility to work with NG or LPG.
- Kautec Hybrid: Electric Air Convection Heaters for the first part of the process. Annular Burners Furnace with 4 annular zones to uniformize the billet temperature before the exit of the furnace.
- Kautec Tapering: Traditional gas billet furnace used for the first part of the process. Permanent Magnets Heater to perform an accurate tapering of the billet before the extrusion.
- Kautec Zero Emission: Electric Air Convection Heater for the first part of the process. Permanent Magnets Heater to perform an accurate tapering of the billet before the extrusion.
LOG HEATING FURNACE
Description
The Log Heating Furnace heats logs transported by the pusher from the Log Loader. We have developed four units that incorporate different heating technologies:
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- Kautec Conventional: traditional gas furnace with the possibility to work with NG or LPG.
- Kautec Hybrid: Electric Air Convection Heaters for the first part of the process. Annular Burners Furnace with 4 annular zones to uniformize the billet temperature before the exit of the furnace.
- Kautec Tapering: Traditional gas billet furnace used for the first part of the process. Permanent Magnets Heater to perform an accurate tapering of the billet before the extrusion.
- Kautec Zero Emission: Electric Air Convection Heater for the first part of the process. Permanent Magnets Heater to perform an accurate tapering of the billet before the extrusion.
HOT SHEAR
Description
The hot shear automatically cuts aluminum logs to the precise length needed for extrusion.
- Single or double cut
- Easy adaptation to different diameters
- Billet rest system (full use of the bar)
- Visual process control
- Simple maintenance
HOT SAW + CHIPS SUCTION UNIT
Description
The hot saw is used to cut logs into billets of the same length as required by the customer’s specification, at the heating furnace exit.
- Easy adaptation to various diameters
- Advanced system for double-cut performace
- Chips suction unit
- Visual process control
- Simple maintenance
BILLET POSITIONER
Description
This unit accurately centers and transports billets from the shear/saw to the billet loader for final press placement.
Two types:
- Horizontal transfer table.
- Aerial billet transfer
FAQs on Upstream Equipment for Aluminum Extrusion
What auxiliary systems help improve material flow in an aluminium extrusion plant?
Automatic logistics cranes, log storage systems, and basket/profile warehouses streamline movement across the extrusion line, reducing delays and keeping production organised.
Why is die cleaning and preparation important for the aluminium extrusion process?
A soda-bath die cleaning system, die disassembly tools, and butt-cutting machines keep dies in proper condition, improving extrusion quality and helping reduce tooling-related downtime.
How do nitriding furnaces support the performance of extrusion dies?
Nitriding furnaces harden die surfaces, helping them withstand high extrusion pressure and extending die life during continuous aluminium extrusion cycles.
What equipment improves log preparation before the aluminium extrusion press?
Log brushers and water-based cleaning units remove surface impurities, ensuring more stable billet heating and cleaner extrusion results.
How does automated scrap and sample management help an extrusion line?
Scrap management systems and profile sample saws keep offcuts controlled, support quality checks, and maintain a clean, efficient working environment.